Our rigorous cable harness manufacturing process guarantees the highest reliability for every product.
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1. Requirements & Samples
Analyzes drawings/specs to set production direction and prevent issues through prototyping.
2. Material Preparation
Prepares approved components (connectors, wires, etc.) and verifies specs to prevent defects.
3. Wire Cutting
Cuts wires to precise lengths using automated equipment to maximize productivity.
4. Wire Stripping
Strips insulation to expose the conductor while carefully avoiding damage or short-stripping.
5. Terminal Crimping
Crimps terminals onto wires, strictly managing crimp height and pull-out force for electrical reliability.
6. Terminal Insertion
Inserts crimped terminals into housings while verifying correct pin-out and secure locking.
7. Harness Board Assembly
Lays out wires on a harness board to match the exact dimensions and shapes of the drawing.
8. Bundling & Protection
Uses tape, sleeves, and heat-shrink tubing to ensure abrasion resistance and flexibility.
9. Labeling & Documentation
Attaches part numbers and serial numbers to ensure full product traceability.
10. Electrical Testing
Conducts continuity and short-circuit tests via pin-to-pin mapping to ensure 100% correct connection.
11. Final Inspection & Packaging
Performs visual and dimensional checks before packaging to guarantee final product reliability.